Energy
A. Mohammadi; B. Ghobadian
Abstract
A batch process was developed for the production of biodiesel from high free fatty acid feedstocks. The mixed-integer nonlinear programming (MINLP) problem, caused due to applying the hierarchical procedure together with Malone’s algorithm for the conceptual design, was solved. Meanwhile, the optimum ...
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A batch process was developed for the production of biodiesel from high free fatty acid feedstocks. The mixed-integer nonlinear programming (MINLP) problem, caused due to applying the hierarchical procedure together with Malone’s algorithm for the conceptual design, was solved. Meanwhile, the optimum states of major process parameters such as the utilization of the process equipment, paralleling, splitting, and the merging of unit operations, the process cycle time (CT), and the combination of batch and continuous units were determined. Based on the present optimization study, the optimum value of the process cycle time and the optimum number of the esterification reactors in series were obtained as 3.257 h/batch and 3 stages respectively. The batch process was found to be suitable for a capacity of less than 260 tons/yr, while the continuous process was suitable for a capacity of greater production rates. The results showed that the production rate had a direct effect on the economic potential of the process and that it should be set at its maximum possible practical value. Also, the break-even point for the optimum state occurred at the production rate of 130 tons/yr.
Energy
Abbas Mohammadi; Barat Ghobadian
Abstract
A continuous process was designed and optimized at a conceptual stage for the biodiesel production from waste vegetable oils. Unlike previous studies, the process was optimized taking into account the technical and economic considerations, simultaneously, to find the optimum operating conditions fort ...
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A continuous process was designed and optimized at a conceptual stage for the biodiesel production from waste vegetable oils. Unlike previous studies, the process was optimized taking into account the technical and economic considerations, simultaneously, to find the optimum operating conditions fort he commercial scale productions. The effect of major variables on the yield of the process was studied by modeling esterification and transesterification reactors. The mole fraction of free fatty acids (FFAs) in the feedstock, production rate, conversion and molar ratio of the reactants in both reactors were chosen as major variables. By considering the economic potential as the objective function of the process optimization, the optimum mole fraction of FFA was obtained as about 0.50 (24 wt %). Also, the optimum values of the conversion and molar ratio of the reactants in the esterification and transesterification reactors were found as 82-89 % (depending on the different production rates), 11:1 and 96 %, 8:1 respectively. It was found that the economic potential increases linearly as the production rate increases. Therefore, the production rate should be set at its maximum possible practical value. The break-even point at the optimum values of these variables, as mentioned above, occurs at the production rate of 157 ton/yr.
Reaction Engineering, Kinetics and Catalysts,
M. Basiri; M. Rahimi; H. Babaei Mohammadi
Volume 13, Issue 2 , April 2016, , Pages 22-32
Abstract
The ultrasound-assisted (UA) soybean oil methanolysis using KOH as a catalyst was studied at different reaction conditions in a microreactor. Box–Behnken experimental design, with three variables, was performed and the effects of three reaction variables i.e. reaction temperature, catalyst concentration ...
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The ultrasound-assisted (UA) soybean oil methanolysis using KOH as a catalyst was studied at different reaction conditions in a microreactor. Box–Behnken experimental design, with three variables, was performed and the effects of three reaction variables i.e. reaction temperature, catalyst concentration and the methanol-to-oil molar ratio on fatty acid methyl ester (FAME) yield were evaluated by method of analysis of variance (ANOVA) and multiple regression. A quadratic polynomial model was obtained to predict the methyl ester yield. A yield of 97.1% for methyl ester was obtained at the deduced optimal conditions: reaction temperature of 47 °C, KOH catalyst concentration of 1.29% (w/w) and methanol-to-oil molar ratio of 6:1. Validation experiments confirmed the validity of the predicted model. At the optimal operation condition for the ultrasonic process, a higher yield of methyl esters was obtained in comparison with that of the non-ultrasonic layout. The results show that UA transesterification in microreactor minimizes the reaction time and temperature, alcohol-to-oil molar ratio as well as energy consumption.
Petroleum and Reservoir Engineering
M. Nikpour; M. Pazouki
Volume 13, Issue 1 , January 2016, , Pages 32-46
Abstract
In this essay, lipase from Burkholderia cepacia was immobilized into 3-glycidoxypropyltrimethoxysilane (GPTMS) and tetramethoxysilane (TMOS) derived sol-gels. GPTMS:TMOS molar ratio of 1:3 was found to yield the best result. The morphological characteristics were investigated based on SEM and BET analysis. ...
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In this essay, lipase from Burkholderia cepacia was immobilized into 3-glycidoxypropyltrimethoxysilane (GPTMS) and tetramethoxysilane (TMOS) derived sol-gels. GPTMS:TMOS molar ratio of 1:3 was found to yield the best result. The morphological characteristics were investigated based on SEM and BET analysis. Sample mean pore diameter was 39.1 nm, it had a specific surface area of 60 m2/g prior to enzyme addition which decreased to 7.49 m2/g after immobilization. The enzyme activity was assessed through transesterification of waste cooking oil in the presence of ethanol with optimal conditions of: 40 ᵒC, 15 % immobilized lipase, 9:1 alcohol to oil molar ratio in 24 h of reaction which resulted to 91.70 % biodiesel production. In six-hour reaction time, 86.87 % biodiesel was obtained which is much shorter than conventional enzymatic transesterification which is 72 hours. Ethyl esters were characterized by determining their viscosity, density, and flash point based on ASTM D 6751-07b standards.
Petroleum and Reservoir Engineering
M. Basiri; M. Rahimi; F. Mohammadi
Volume 12, Issue 3 , July 2015, , Pages 32-40
Abstract
"> In the present study, transesterification of soybean oil to Fatty Acid Methyl Ester (FAME) was carried out in the microreactor. The system performance was investigated in the presence of hexane as a cosolvent. Furthermore, the effect of number of micromixer’s inlets on the mixing was one ...
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"> In the present study, transesterification of soybean oil to Fatty Acid Methyl Ester (FAME) was carried out in the microreactor. The system performance was investigated in the presence of hexane as a cosolvent. Furthermore, the effect of number of micromixer’s inlets on the mixing was one of the objectives in this work. For the goals mentioned above, three different experiments were done with and without cosolvent in two and three inlet micromixers under optimum conditions. Both flow pattern observations and Gas Chromatgoraphy (GC) characterization of FAME samples demonstrated that cosolvent technique and micromixer application could significantly influence the FAME yield in biodiesel production.