Effect of Nanofluids on the Performance of Shell and Tube, Double Pipe and Plate Heat Exchangers: Simulation and Experimental Evaluations

Document Type : Regular Article

Authors

1 a Faculty Of Engineering,, University of Hormozgan, Bandar Abbas, Iran

2 Faculty Of Engineering, Department of Mechanical Engineering, University of Hormozgan, Bandar Abbas, Iran

3 Department of chemical Engineering, University of Hormozgan, Bandar Abbas, Iran

Abstract
In this novel study, various heat exchangers are compared to identify the most efficient one for heat transfer. This investigation involves shell and tube, double pipe, and plate heat exchangers, of which each is filled with different nanofluids. Following several hours of operation, output temperatures are recorded. The effects of nanofluids, containing aluminium oxide, magnesium oxide, and silicon oxide, at concentrations of 0.2%, 0.4%, and 0.6% are simulated. These simulated results are then compared with laboratory findings. Among the tested nanofluids, the most significant enhancement in the heat transfer coefficient is demonstrated by magnesium oxide, achieving a 40% improvement. Additionally, graphs illustrating the increase in the heat transfer coefficient and Nusselt number for Reynolds numbers of 900, 600, 300, and 1800 are obtained and compared. Finally, tables summarizing the tests performed on different heat exchangers using various nanofluids are presented. Using laboratory-obtained temperatures, several parameters are calculated, including the logarithmic mean temperature difference, heat loss from hot water, heat gain by cold water, overall heat transfer coefficient, and total heat transfer. Based on these analyses, the shell and tube heat exchanger was purposed as the most efficient heat exchanger with the overall heat transfer coefficient of 5.06 W/m2K.

Keywords

Subjects


[1] Bell K.J (2004) Heat exchanger design for process industries. ASME J Heat Mass Transfer 126:877–885.
[2] Rashidi M.M, Mahariq I, Alhuyi Nazari M, et al. (2022) Comprehensive review on exergy analysis of shell and tube heat exchangers. J Therm Anal Calorim 147:12301–12311. https://doi.org/10.1007/s10973-022-11478-2
[3] Corcoles J.I, Moya-Arico J.D, Almendros-Ibanez A.E (2020) Numerical and experimental study of the heat transfer process in a double pipe heat exchanger with inner corrugated tubes. Int J Therm Sci 158:10625. https://doi.org/10.1016/j.ijthermalsci.2020.106526
[4] Al Zahrani S, Islam M.S, Saha S.C (2021) Heat transfer enhancement of modified flat plate heat exchanger. Appl Therm Eng 186:116533.
[5]  Memnni Y, Chamkha A.J, Ameur H (2020) Advances of nanofluids in heat exchangers – A review. Heat Transfer J 49:4321. https://doi.org/10.1002/htj.21829
[6] Kumar P, Saviya R.M (2021) Recent developments in preparation of nanofluid for heat transfer enhancement in heat exchangers: A review. Mater Sci Eng 44:2356–2361. https://doi.org/10.1016/j.matpr.2020.12.434
[7] Gupta S.K, Gupta S, Gupta T, Raghav A, Singh A (2021) A review on recent advances and applications of nanofluids in plate heat exchanger. Mater Sci Eng 44:229–241. https://doi.org/10.1016/j.matpr.2020.09.460
[8] Hamilton R.L (1962) Thermal conductivity of heterogeneous two-component systems. Ind Eng Chem Fundam 1(3):153–224. https://doi.org/10.1021/i160003a005
[9] Wang X-Q, Mujumdar A.S (2007) Heat transfer characteristics of nanofluids: A review. Int J Therm Sci 46:1–9. https://doi.org/10.1016/j.ijthermalsci.2006.06.010
[10] Das S.K, Choi S.U.S, Patel H.E (2006) Heat transfer in nanofluids – A review. Heat Transfer Eng 27:3–19. https://doi.org/10.1080/01457630600904593
[11] Xuan Y, Li Q (2000) Heat transfer enhancement of nanofluids. Int J Heat Fluid Flow 21:58–64. https://doi.org/10.1016/S0142-727X(99)00067-3
[12] Kakac S, Pramuanjaroenkij A (2009) Review of convective heat transfer enhancement with nanofluids. Int J Heat Mass Transfer 52:3187–3196. https://doi.org/10.1016/j.ijheatmasstransfer.2009.02.006
[13] Marzouk S.A, Abou Al-Sood M.M, El-Said E.M.S, Younes M.M, El-Fakharany M.K (2023) A comprehensive review of methods of heat transfer enhancement in shell and tube heat exchangers. J Therm Anal Calorim 148:7539–7578. https://doi.org/10.1007/s10973-023-12265-3
[14] Chai L, Tassou S.A (2023) The progress on high temperature and high pressure heat exchangers for supercritical CO₂ power generation and conversion systems. Heat Transfer Eng 44:1–11. https://doi.org/10.1080/01457632.2022.2164683
[15] Zou J, Hirokawa T, An J, Huang L, Camm J (2023) Recent advances in the applications of machine learning methods for heat exchanger modeling – a review. Front Energy Res https://doi.org/10.3389/fenrg.2023.1294531
 [16] Çengel Y.A (1997) Heat and Mass Transfer. McGraw-Hill Education, New York.
[17] Datis Energy Industries company (n.d.) Instructions. Available from: https://www.datisenergy.com
 [18] Kiaei M (2022) Numerical investigation of the performance of mixed nanofluids in the cooling of car flat tube radiators. Hormozgan University, Iran.
 [19] Gupta S.K (2021) A review on recent advances and applications of nanofluids in plate heat exchanger. Mater Today Proc 44:229–241. https://doi.org/10.1016/j.matpr.2020.09.460