Application of Artificial Neural Networks and Machine Learning in Syngas Production via Hydrocarbon Reforming

Document Type : Review Article

Authors

1 Department of Chemical Engineering, Faculty of Chemical and Petroleum Engineering, University of Hormozgan, Bandar Abbas, Iran

2 Faculty Of Engineering, Department of Mechanical Engineering, University of Hormozgan, Bandar Abbas, Iran

10.22034/ijche.2026.599855.1612
Abstract
Hydrocarbon reforming processes are important routes for the production of synthesis gas and hydrogen. However, the complex interactions among operating conditions, reaction kinetics, transport phenomena, and catalyst properties make process prediction challenging. This review examines the applications of machine learning (ML) and artificial neural networks (ANNs) in the modeling, prediction, and optimization of hydrocarbon reforming processes, with emphasis on methane reforming. Studies employing ANN, Random Forest, Support Vector Machine, Gradient Boosting, XGBoost, and CatBoost were reviewed and compared based on statistical metrics, validation strategies, dataset size and quality, overfitting, and model generalizability. The results indicate that model performance depends on the reforming process, target output, data structure, and validation strategy, and no single algorithm is universally superior. Although MLP has shown better statistical performance than RBF in some dry methane reforming studies, independent test datasets may reveal limitations in ANN generalizability. Ensemble methods, including Random Forest, CatBoost, and Gradient Boosting, have demonstrated competitive performance, although the best model varies with the predicted output. Furthermore, SHAP and Partial Dependence Plots can identify influential factors such as reaction temperature, feed ratio, and metal loading. Overall, rigorous validation, independent testing, overfitting control, and interpretability are essential for reliable ML applications in reforming processes.

Keywords

Subjects

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Articles in Press, Accepted Manuscript
Available Online from 26 September 2026