Volume & Issue: Volume 10, Issue 3, Summer 2013 
Full article Energy

Energy Recovery Study for Polyethylene and Cotton by Thermal Plasma Degradation

Pages 3-13

A. Joshi, S.K. Nema, P.N. Dave

Abstract In the present study, the main focus was on plasma pyrolysis and gasification of organic waste, specifically polyethylene and cotton waste and exploring the energy recovery possibilities from the gases obtained after the plasma pyrolysis and gasification. In pyrolysis the gases formed are Syn gas (H2 + CO), CH 4, higher hydrocarbons along with soot particles. The waste is disintegrated using thermal plasma (which is generated using graphite plasma torch) in oxygen starved environment (pyrolysis) and also in partial oxidation condition (gasification). Experiments have been carried out by varying pyrolysis chamber temperature from 500 0C to 700 0C and polyethylene and cotton are fed into the pyrolysis chamber. It has been observed that plasma pyrolysis of polyethylene in the temperature range of 500 to 700 0C yields H 2 as main component around 30-40% volume basis along with CO, CO2, CH 4, C2H 6, C2H 4, C2H 2 and soot particles whereas pyrolysis of cotton, on the other hand provides less H 2 around 15-20 %. However, it has also been observed that in plasma gasification H2, CO, CH 4 content in the exhaust gases reduces to some extent (2-5%). The theoretical and experimental energy recovery comparisons have also been carried out.

Full article Thermodynamics,

A Simplified Perturbation Model for Prediction of Mean Ionic Activity Coefficient in Aqueous Electrolyte Solution

Pages 14-26

E. Salehi, M.R. Dehghani, A.R. Fazlali

Abstract In this work a simplified model based on perturbation theory is presented for prediction of activity coefficient of amino acids and electrolytes in aqueous electrolyte solution. In comparison with previous works, in this model a new hard sphere equation of state has been utilized as a reference term while other interactions such as charge-charge, charge-dipole, dipole-dipole and dipole-induced dipole have been considered as perturbation terms. For simplification, solvent has been considered as dielectric continuum. Finally, aqueous electrolyte solutions containing amino acids have been modeled just using two adjustable parameters. The results have been compared with similar models and it is shown that new hard spheres equation of state shows an improvement in accuracy of the model.

Full article Materials synthesize and production

Study on Pore and Surface Development of Activated Carbon Produced from Iranian Coal in a Rotary Kiln Reactor

Pages 27-38

H. Hashemipour Rafsanjani, H. Kamandari, H. Najjarzadeh

Abstract Coal is widely used in activated carbon production as an important precursor. Product properties of the coal gasification are as functions of coal type and operating conditions, so processing of any coal to produce activated carbon follows a different approach. In this study, a coal sample from Goltoot mine, one of the important coal mines in Iran was selected. Pre-oxidation, charring and activation of the coal were carried out in a rotary kiln reactor at different operating conditions. The results showed excellent potential of the coal for producing high quality activated carbon with controllable pore structure. Steam activation of the char at temperature 860 °C for 3 hr produced an activated carbon with surface area around 1300 m2/gr and yield %20 wt.
The effects of operating conditions such as activation time and temperature and
reactant gas type were studied to develop the tailored properties in the product.

Full article Separation Technology,

Cadmium Removal from Aqueous Solution by Canola Residues: Adsorption Equilibrium and Kinetics

Pages 39-50

A.I. Amouei, A.A. Amooey, F. Asgharzadeh

Abstract Cadmium is a hazardous non-biodegradable material that enters the food chain. In this study, the removal of cadmium from aqueous solutions by Canola residues (a natural biosorbent) was investigated. The effect of parameters such as contact time, pH, cadmium concentration and adsorbent dose were evaluated, the results showed that increasing of pH, contact time and adsorbent caused increasing of efficiency of removal cadmium from aqueous solutions. A comparison between non-linear and linear of estimating the isotherm and kinetic parameters was discussed. The results confirmed that the non-linear method was a more efficient method to gain isotherm and kinetic parameters.

Full article Materials synthesize and production

Synthesis and Characterization of Nanostructured CuO/CeO2 Catalysts via Ultrasound Assisted Techniques used for Selective Oxidation of CO

Pages 51-59

A. Karim, E. Fatehifar, R. Alizadeh

Abstract In this study, CuO/CeO 2 Nano-catalyst was successfully prepared by impregnation-ultrasound assisted methods and used for selective oxidation. This catalyst has been characterized by means of XRD, BET, FTIR and SEM. The results show that CuO/CeO2 is nanosized (rSEM < 100 nm) and BET surface area of tested materials was in the range of 45–76 m 2/g. CuO is the active phase for selective CO oxidation, even operating at a gas hourly space velocity as high as 30000 h -1 . The catalysts CuO/CeO 2 exhibit the CO conversion 100% in the wide temperature range of 100–120
°C, and with the CO oxidation selectivity greater than 86% at 100 ◦C.

Full article Process Control and Engineering, Process Safety, HSE

Development of an Improved Sub-Molten Salt Method for Production of Potassium Titanate from Ilmenite under Industrial Conditions

Pages 60-75

V. Shojaei, M. Schaffie, A. Mohebbi, M. Ranjbar

Abstract It was reported that the industrial application of Sub-Molten Salt method for production of potassium titanate from ilmenite concentrate is limited by feed particle size. Therefore, the objective of this study was to develop an improved approach for decomposition of ilmenite under industrial conditions. Using an ilmenite concentrate from Kahnooj Titanium Complex, experiments were performed at different conditions designed by the Response Surface Methodology (RSM) method. From the results of the tests, it can be noted that high conversion rate would be achieved even for particle size distribution similar to the industrial conditions. Statistical analysis of the results showed that conversion rate of titanium was significantly affected by process temperature. Optimized decomposition conditions were obtained at temperatures around 220 oC, KOH concentration of 84 wt%, KOH-to-ilmenite mass ratio of 9 and stirring rate of 800 rpm. Under these conditions, more than 96% of titanium can be recovered as potassium titanate. A quadratic model was obtained for the prediction of decomposition. Validity of the model was also experimentally confirmed. Observed effects of the relevant operating variables on conversion rate were consistent with a chemical reaction controlled kinetic model. Apparent activation energy for decomposition of ilmenite was found to be 80.15 kJmol−1.

Full article Separation Technology,

Mathematical Modeling for Volatile Organic Compounds Removal in a Biofilter: Model Validation and Sensitivity Analysis

Pages 76-87

S. Ranjbar, A. Ghaemi

Abstract In this work, a dynamic model has been developed for prediction of biofilters performance. The model includes most of the phenomena occurring in a biofilter. For biodegradation of pollutants in the biofilm, the Michaelis-Menten kinetic has been considered. The model equations including gas phase and biofilm partial differential equations were solved simultaneously using finite difference and method of lines. The model parameters were evaluated by sensitivity analysis to determine their respective effects on the model performance. The model predictions were validated by experimental data for mixture of methyl propyl ketone, toluene, p-Xylene and n-Butyl acetate. The simulation results of empty bed  residence times 30, 60, 90 seconds were compared with experimental data. The comparison of results showed the model
predictions had a good agreement with experimental data. The sensitivity analysis of the model parameters showed that Henry's constant and specific area of biofilter had the strongest influence on biofilter performance.